Design - Deere Point Ombre
Size - 400 cm x 500 cm. (13ft 1in x 16ft 4in)
Quality - 150 knots wool with curve shape on four corners.
Delivery. - 7 hours one way delivery drive from New York City to Burlington, Vermont.
Most of pattern goes from left to right. Where as in this project, colors and patterns run in curve. It was extra difficult task. But factory co-ordinated well with weavers. Everything turned out nice at the end.
Dyed Color Yarns rolling. White yarns are dyed in a batch and they dry in the sun. After that a roller has to roll and then are passed on to weavers and loom.
Here is a video of weavers in action. Weaving is a hard job, but singing and socializing help to complete job.
All the rug looms are in rectangle shape. When custom shape design order comes, empty spaces need filling using leftover yarns. Then restoration experts cut and binds the exact custom shape and size.